Turn-Key Boiler & Process Heating
Automation Upgrade
Turn-Key Automation for Your Thermal Process
At Federal Thermal, we believe effective combustion automation and burner management systems are critical for your team's safety and system's reliability and efficiency. Our solutions meet stringent safety standards, including SIL-2 explosion proof environments and NFPA 85 / 86 / 87 compliance systems. We provide turn-key automation services in boiler, process heating and oven applications.
Schedule a 30-min technical review of your fired equipment or project today.
Boiler Controls
Aging boiler controls can lead to inefficiencies and safety risks. We ensure compliance with NFPA 85 expectations to mitigate insurer scrutiny and reduce downtime exposure.
Our Expertise
We specialize in industry-leading Allen-Bradley and Honeywell HC900 solutions to ensure optimal performance and safety in your operations.
Safety Solutions
Our SIL-2+ rated safety architecture enhances your system up-time, efficiency and adheres to explosion proof standards set by your safety or insurance teams.
Monitoring Systems
With HMI and remote monitoring, we offer real-time insights into your systems for, ensuring safety and performance are prioritized.
We partner with OEMs, EPCs, and facility owners to deliver turnkey equipment and retrofit solutions.
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Controls retrofits on legacy units
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Burner Management System integration
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Hot Oil Heater & Thermal Oxidizer controls
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Commissioning & full lifecycle support with 24/7 service team
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Heater OEM partnerships
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Front‑end automation for new builds
Built for facilities managing aging equipment, legacy controls, and rising compliance pressure.
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Aging or custom‑fired equipment
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Safety or compliance gaps (NFPA 85 / 86 / 87, SIL-2)
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Technical man-power constraints
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Operator visibility and diagnostics issues
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Limited internal combustion & ISA safety expertise
